SX-1000 Supersonic Arc spraying Equipment

The SX-1000 supersonic high-power arc spraying equipment newly developed by Guangzhou Sanxin has a limit current of up to 1000A, and its operating interface is completely based on PLC touch screen system. Parameters such as spraying voltage and current can be set freely, including automatic protection of voltage and current. The state of spraying can be fully controlled by touch screen.This kind of high-power arc can melt the relatively thick silk material of 3.0mm and above, its atomization effect is particularly good, the spraying efficiency is very high, suitable for industrialization, automation such a high-efficiency automatic production.

SX-1000 supersonic arc spraying machine is a kind of high efficiency and low energy consumption high - tech products and developed by our company.

Supersonic arc spraying is to send two filamentous metal spraying materials into two conductive nozzles in the arc gun, which are respectively connected with the poles of high current and low voltage.It takes the electric arc as the heat source, melts the metal wire, atomizes and cools with compressed air, blows the metal wire that needs spraying into the fine particle, sprays to the surface of the pretreated workpiece at high speed, and obtains the ideal coating.

Excellent equipment manufacturing, reliable performance, good operation stability, to obtain excellent performance of the spraying layer provides the most basic guarantee.

1, Stable performance, easy operation:

The machine adopts integrated circuit to solidify the function. When in use, the machine will operate according to the standard program automatically to avoid the machine damage caused by the operator's wrong operation and ensure the safety of the operator and the equipment.The machine is also equipped with remote control switch, can be far away from the main situation

In this case, the spraying operation should be carried out.The output voltage and current of the supersonic arc spraying equipment are very stable, with strong anti-interference ability, sensitive adjustment, uniform spraying, less oxidation and burning loss, which can be operated in bad conditions for a long time.Long service life of the equipment.

2. High bonding strength of coating:

Up to 60MPa, but the ordinary arc spraying binding strength is generally only 30~40MPa;Particle injection speed, good atomization effect, fine particles, the formation of coating fine, high density (porosity < 0.5%), so the coating wear resistance, corrosion resistance can be significantly improved.

3.The workpiece does not deform, does not affect the organizational structure:

General workpiece spraying temperature does not exceed 100 ℃, so the workpiece deformation;Spray heat is not directly on the surface of the workpiece, so spray on the structure of the workpiece will not have an impact.

4.High spraying efficiency and wide application range:

High spraying efficiency, good energy efficiency, can spray metal wire 40Kg*2=80 Kg per hour.Suitable for site construction, can be sprayed with various metal materials and metal ceramic materials (solid wire materials and powder core wire materials), such as a variety of alloy wire materials, molybdenum, aluminum, zinc, zinc aluminum alloy, copper, copper gold, babbit alloy, widely used in boiler four pipe, powder system (fan impeller and volute), drum, dryer, steel structure, shaft, mold and other anti-wear anti-corrosion coating.

5.Wearing parts do not need frequent replacement:

The patented conductive nozzle and other parts are durable, which can greatly improve the service time of wearing parts, reduce production cost, improve work efficiency and effectively improve coating quality.

6. Easy maintenance and repairing：

The main engine and the spray gun structure have considered the maintenance and repair problems, and adopted the design idea of simple opening and assembling and compact structure.

7. wide range of fields：

A, Steel structure such as iron tower, bridge, sluice gate, ship etc

B, Paper dryer, printing roller, crankshaft and other workpiece surface wear spray repair

C, Electrode spraying in capacitor and electric porcelain industry.

8. Spraying materials:

This kind of arc spraying machine can spray materials such as: zinc, aluminum, copper, nickel, zinc aluminum alloy, lead tin alloy, sx-601 powder core wire, babbitt alloy, molybdenum alloy, titanium alloy, stainless steel wire and so on.

9. Features:

1. The power supply integrates the spray gun working condition control, wire feeding speed regulation and gas pipeline, making it an ideal special equipment for arc spraying.

2. Simple control and operation, as long as the switch on the spray gun can be activated to achieve synchronous control with the remote power switch

10. Main technical parameter:

Arc Spray Gun Introduction

High - speed arc spray gun is a kind of high - efficiency and low - energy - consumption high - tech product.

Features:

Adopt integrated electric control gas and electric switch, it is more convenient to operate and can realize long distance climbing operation.

The particle flying speed is over 420m/s.

The axial airflow velocity reaches 600m/s.

Coating deposition rate is greater than 75%.

High velocity wire arc spray gun 

Measurement: 460× 480× 670(mm)

Metal wire arc spray gun parameters:

Metal wire parameters: